Pipe Stoppers and Drain Test Equipment

Inflatable and mechanical stoppers for blanking, diverting and air testing drains and sewers

  • Pipes from 40mm to 1,500mm
  • Blank, bypass and test stoppers
  • Compressor and hand-pump inflation kits
  • Expanding plugs and air test kits
  • Delivered nationwide from three depots

A pipe stopper is a plug used to seal the inside of a drain, sewer or culvert. Contractors fit them to hold back flow, to divert it around a work area, to keep a new pipe clean, or to seal a run for an air test. We hire inflatable stoppers for pipes from 70mm to 1,500mm, together with the kits to inflate them, and sell expanding plugs and air test kits for smaller drains.

What Pipe Stoppers Are Used For

  • Holding back flow while a new connection is made into a live sewer or manhole
  • Over-pumping past a damaged length of pipe or a manhole under reconstruction
  • Keeping silt, stone and concrete out of a newly laid pipe run until handover
  • Air testing new drains for Building Control, or before a sewer is offered for adoption
  • Water testing a pipe run, and locating the leak when a run fails its air test
  • Temporarily closing an open pipe end or a disconnected drain

Our Pipe Stopper Range

ItemTypical usagePipe sizes
Blank inflatable stoppersHolding back flow, and keeping debris out of new pipe runs70mm – 1,500mm
Bypass and test inflatable stoppersDiverting flow through a 50mm outlet, or connecting an air or water test70mm – 1,200mm
Bauer bypass stoppersOver-pumping larger flows through 100mm, 150mm or 200mm Bauer couplings200mm – 1,200mm
Multi-test air test stoppersAir testing larger pipes, in pairs, with each stopper covering a 100mm band300mm – 1,050mm
Expanding aluminium plugsBlanking or testing small-diameter drains without an air supply40mm – 600mm
Inflation kitsInflating stoppers from a site compressor or a hand pump, through a 10m hoseAll inflatable stoppers
Air test kitCarrying out the 100mm water gauge air test with a U-gauge and hand bellowsAny size

We supply every inflatable stopper with the inflation kit of your choice: a controller for a site compressor, or a hand pump and controller. The controller closes once the stopper reaches its working pressure, so the stopper cannot be over-inflated, and the 10m hose allows you to inflate and deflate it from outside the pipe. We can also supply a 110v compressor. Larger multi-lock plugs, up to 2,000mm, are available on request, and the Specification tab lists every size.

Air Testing a New Drain

The low-pressure air test is Method L in BS EN 1610, and is the usual way to prove a new gravity drain before backfilling:

  1. Seal both ends of the run with test stoppers or plugs, and connect the U-gauge and hand bellows to the test nipple.
  2. Pump air in until the gauge reads 110mm of water, and hold it there for about five minutes.
  3. Reduce the reading to 100mm.
  4. Time seven minutes without pumping. The test is passed if the level stays above 75mm.

This is the Approved Document H test for drains up to 300mm. Larger pipes are tested to BS EN 1610.

Building Control bodies and water companies set their own requirements, so confirm which test they expect before you start.

Fitting Inflatable Stoppers Safely

An inflated stopper grips the pipe wall by friction, and friction alone will not hold it against back pressure. The load rises with the area of the pipe, so doubling the diameter roughly quadruples the force on the stopper.

  • Brace every stopper that is holding back flow, and leave the bracing in place until the stopper is fully deflated. The fixing eyes are for tethering, not bracing.
  • Clear stones and sharp debris from the pipe before inflating.
  • Inflate and deflate from the far end of the hose, standing clear of the pipe opening.
  • Anyone entering a manhole or chamber must be trained for confined space work, with gas detection, rescue equipment and a lifeline.

Where a stopper must hold back a large head of water, our engineers can design the bracing as part of a BS 5975 temporary works design.

We deliver from our depots in Bristol, Cardiff and London to sites across the UK. Contact your nearest depot with the pipe diameter and the work involved, and we will recommend the right equipment.

Pipe Stoppers: Common Questions

What is the difference between a blank, bypass and test pipe stopper?
A blank pipe stopper seals the pipe completely, a bypass stopper seals it but has an outlet through its centre for flow, and a test stopper seals it with a nipple for connecting an air test gauge. Contractors use blanks to hold back flow or keep debris out of a new pipe, bypass stoppers for over-pumping, and test stoppers to prove that a new drain is airtight. With its outlet capped, a bypass stopper can also be used as a blank.
How do I choose the right size of pipe stopper?
To choose the right size of pipe stopper, measure the internal diameter of the pipe and select a stopper whose range covers it. Inflatable stoppers expand across a wide range, so a single 150mm to 300mm stopper will seal any pipe with a bore between those sizes, including pipes that are slightly out of round. Expanding plugs have a much narrower range and are sold by nominal pipe size.
Do inflatable pipe stoppers need to be braced?
Yes, inflatable pipe stoppers need to be braced whenever they are holding back flow or pressure. Friction against the pipe wall cannot be relied on to keep a stopper in place, and an unbraced stopper can be pushed out of position or blown down the pipe. Strut the stopper against the pipe or chamber, and never use the tethering eyes as bracing.
What is the pass mark for a drain air test?
The usual pass mark for a drain air test is a drop of no more than 25mm on the water gauge, from 100mm to 75mm, over seven minutes. The run is sealed at both ends with test stoppers, pressurised with hand bellows and left to settle before the seven minutes are timed. Check the exact requirement with your Building Control body or the adopting water company.
Are pipe bungs and pipe stoppers the same thing?
Yes, pipe bungs and pipe stoppers are the same thing. Drain bungs, inflatable bungs, test plugs, pipe plugs and balloon stoppers are all names used on site for equipment that seals the inside of a pipe so that it can be blanked off, diverted or tested.

Blank Inflatable Stoppers

Maximum inflation pressure 1.5 bar.

Fits Pipe Internal Diameter
70mm – 150mm
100mm – 150mm
100mm – 200mm
150mm – 300mm
300mm – 600mm
500mm – 800mm
500mm – 1,000mm
500mm – 1,200mm
600mm – 1,200mm
650mm – 1,500mm

Bypass and Test Inflatable Stoppers

Maximum inflation pressure 1.5 bar. Bypass stoppers have a 50mm screw-end outlet.

Fits Pipe Internal DiameterAvailable As
70mm – 150mmTest
100mm – 150mmBypass
100mm – 200mmBypass or test
150mm – 300mmBypass or test
600mm – 1,200mmTest or blank

Bauer Bypass Stoppers

Fits Pipe Internal DiameterBauer Coupling
200mm – 500mm100mm or 150mm
300mm – 600mm150mm or 200mm
500mm – 1,200mm150mm

Multi-test Air Test Stoppers

Supplied as a pair, one with a test nipple and one blank. For the standard 100mm water gauge air test.

Fits Pipe Internal Diameter
300mm – 400mm
400mm – 500mm
500mm – 600mm
600mm – 700mm
700mm – 800mm
800mm – 900mm
900mm – 1,050mm

Expanding Aluminium Plugs

Supplied with a blank end or test end. Larger multi-lock plugs, from 450mm to 2,000mm, are available on request.

Nominal Pipe SizeFits Pipe Internal Diameter
40mm (1½")38mm – 50mm
50mm (2")49mm – 62mm
65mm (2½")62mm – 77mm
75mm (3")73mm – 89mm
90mm (3½")84mm – 103mm
100mm (4")94mm – 110mm
114mm (4½")112mm – 130mm
125mm (5")125mm – 142mm
150mm (6")146mm – 168mm
175mm (7")175mm – 200mm
200mm (8")193mm – 220mm
225mm (9")220mm – 240mm
250mm (10")245mm – 270mm
275mm (11")274mm – 328mm
300mm (12")295mm – 325mm
350mm (14")350mm – 385mm
375mm (15")370mm – 410mm
400mm (16")390mm – 435mm
450mm (18")445mm – 495mm
500mm (20")495mm – 550mm
525mm (21")495mm – 550mm
600mm (24")595mm – 650mm

Inflation and Test Equipment

ItemHire or Sale
Compressor controller with 10m hoseHire
Hand pump and controller with 10m hoseHire
5m and 1.5m hosesHire
110v compressorHire
Air test kit (U-gauge, hand bellows and tubing)Sale

All diameters are the internal bore of the pipe.

Questions? Talk to SEL about Pipe Stoppers

Our team is responsive, experienced and happy to help.

Equipment commonly used alongside pipe stoppers on drainage work

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